تكنولوجيا تدوير البطاريات المستعملهBattery Recycling Technology

Services & Turnkey Projects
We at zayed deliver a complete range of services and reliable Turnkey solutions for the used Lead-Acid Battery Recycling and Pollution Control for Battery Manufacturing Industry* at competitive capital and low total lifecycle costs* with special emphasis on effective pollution control. Our team of specialists has wide experience in design* formulation of equipment requirements* construction supervision* integration & day to day operations and comprises of metallurgical* chemical* mechanical* electrical and civil engineers* as well as R&D personnel. When necessary* Gravita draws on the experience of specialised consultants to be able to offer comprehensive one stop solutions

Our Expertise Covers
Secondary Lead Smelting
Lead Refining
Lead Alloying
Lead Sub-Oxide* Red Lead and Litharge Manufacturing

Optimizing production and melting of environmental status for Lead processing industry


All technical aspects related to Lead Battery Recycling

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Our Services
zayed executes various types of project development studies followed by engineering* procurement & construction management (EPCM)-Turnkey plant supply or integrated project* construction supervision* commissioning* start-up and post start-up services. For existing units* we provide a range of services aimed at expanding production* enhancing efficiency and addressing occupational health & environmental concerns

Feasibility studies

Economic evaluations
Preparation of detailed project reports

Plant design and costing including detailed engineering* mechanical design* equipment specifications* piping systems* material handling and pollution control systems etc.

Supply of equipment including Smelting Blast/Rotary Furnaces* Refining Furnaces & Equipment* Battery Breaking and processing equipment* integrated set of pollution control equipments and other items as mentioned above.

Plant construction & erection supervision* commissioning & start-up services

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A Typical Turnkey Project Engagement
Feasibility Study : We go in for a thorough study of the proposed project including all the relevant impacting factors like availability and cost of raw material* required manpower* project cost analysis* environmental impact study and marketability of the finished product.

Detailed Project Report : Our team finalises the ideal plant capacity* configuration and final product mix after taking into account all the abovementioned factors. Based on these inputs* a detailed project report is prepared covering the financial* commercial and technical parameters.

Plant and Project Design : Our design engineers prepare the complete design of the plant with the requisite R&D inputs. Our final proposal includes the overall plant design as well as customised design options* taking into account the land availability* environmental conditions and project size. Our design is fully detailed and includes a set of complete engineering drawings.

Supply of Plant and Machinery : We have a modern and well equipped work shop for machine manufacturing where our engineers follow the recommended machine specifications working to strict tolerances. In case of outsourced/ bought out items* our vendors/suppliers/fabricators have to pass through a strict screening and parameter check process. Most of our suppliers are ISO-9000 certified companies. All engineering items are first integrated at one site. Finally the machines are shipped after a thorough inspection and testing process.

Erection* commissioning and start-up : We provide a complete support system to take a facility from construction to production. Our commissioning team oversees plant erection as per the design parameters* in close coordination with the client staff. Later it ensures fully satisfactory post commissioning production levels and smooth handover to the local operating staff after the required operational training. We believe in building valuable skills that remain onsite following the transfer of care* custody and con

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Turnkey project services

Operations assistance and management

Training and technical staff outsourcing

Productivity studies including smelting and refining instructions or improvements

Environmental and Occupational Health Assessments

For operational units* a complete range of services for modernisation* expansion* retrofitting for pollution control including technical studies* remediation* supply of equipment and integrati

Our goal is to provide our clients with modular and flexible choices of service packages to match their financial parameters and project cash flows rather than simply selling equipment* designs or metalwork. Our customers can choose from the entire range of services in our areas of expertise and have a package tailored for them with the satisfaction of obtaining proven and effective solutions to their needs